1. Textile Collection and Sorting: Pre- and post-consumer cotton textiles are collected, sorted, and graded to ensure quality for recycling.

2. Shredding & Cleaning: Textiles are shredded and cleaned to remove impurities, labels, and non-cotton materials before chemical processing.

3. Pulping Process: Cleaned textiles are dissolved into cellulose pulp in a closed-loop system that recycles solvents and chemicals efficiently.

4. Lyocell Wet Spinning: The cellulose pulp is spun into fibers using the lyocell method, producing strong, soft, and durable fibers.

5. Fiber Blending & Finishing: Recycled fibers can be blended with other cellulose fibers, dried, and processed for uniform quality and textile integration.

6. Circular Reprocessing: Finished SaXcell fibers can be re-collected at end-of-life and recycled again, supporting continuous circularity in the textile supply chain.