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Founded in 1977 by Tom Sineath and Eric Henry in Burlington, North Carolina, TS Designs is a pioneering sustainable apparel manufacturer. What began as a traditional screen printing operation shifted its focus in the 1990s toward a highly impactful triple-bottom-line business model, prioritizing People, the Planet, and Profits. TS Designs is renowned for creating fully traceable, made-in-the-USA custom t-shirts using high-quality natural fibers like organic cotton and hemp. By partnering directly with local farmers and mill workers, the brand ensures complete supply chain transparency through their "Where Your Clothing" tracking initiative. Furthermore, they utilize an innovative, eco-friendly garment dyeing process called REHANCE, which creates incredibly soft, long-lasting prints using non-toxic, water-based inks. Operating as a certified B Corporation, TS Designs leads the industry in circular economy practices, empowering businesses and organizations to provide their customers with responsibly made, low-impact clothing that profoundly respects the environment.
Eric Henry
CEO
Operating since 1977
11-50 Members
Eco-system
Industries
Cities and Towns
Sub-sectors
Circular Economy
Ethical Fashion
Sustainable Manufacturing
Fashion & Apparel Industry
A North Carolina-based sustainable apparel manufacturer offering custom, eco-friendly t-shirts with highly transparent supply chains.
Method and technique
Method and Technique of TS Designs are:
Localized Dirt-to-Shirt Supply Chain Management : The enterprise utilizes a highly rigorous operational logistical method, actively partnering with regional farmers, ginners, spinners, and knitters within the United States, successfully securing a hyper-local, transparent textile supply chain that significantly reduces the carbon footprint associated with international material transportation.
REHANCE Eco-Friendly Garment Printing : TS Designs employs a deeply advanced environmental printing technique, meticulously applying water-based inks directly to the fabric before the garment is dyed, successfully ensuring that the graphic becomes a permanent, soft part of the shirt rather than a thick, crack-prone layer of toxic plastisol.
Sustainable Garment Dyeing Processes : They utilize an incredibly responsible chemical management method, actively dyeing their constructed garments using low-impact reactive and naturally derived botanical dyes, successfully minimizing the release of hazardous effluents into local wastewater systems and ensuring a safer working environment for their dyehouse employees.
Natural Fiber and Organic Cotton Sourcing : The organization employs a remarkably careful agricultural procurement technique, systematically purchasing organic and transitional cotton from trusted local growers, successfully encouraging sustainable farming practices that eliminate the use of synthetic pesticides and promote long-term soil health across the Carolinas.
Direct-to-Garment Water-Based Ink Application : TS Designs utilizes an uncompromising small-batch manufacturing method, actively utilizing state-of-the-art Direct-to-Garment (DTG) digital printers combined with customized water-based ink curing dryers, successfully allowing them to fulfill low-volume custom orders with exceptional color accuracy and minimal chemical waste.
Permaculture and On-Site Environmental Landscaping : They employ a highly responsive corporate sustainability technique, actively maintaining a permaculture plan on their facility's grounds by planting native food-producing species, cultivating natural dye gardens, and hosting community composting efforts, successfully aligning their physical property management with their broader ecological mission.
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